How to Cross-Reference a Heavy-Duty Connector After Discontinuation

Selection guide

Selection guide 2026-08-31

When a heavy-duty connector series is withdrawn, the instinct is to search for the exact housing or insert number. Often the code has changed or the family is discontinued, and the search stalls. The faster route is cross-referencing: a heavy-duty connector is three separately specified parts, and matching each one settles the replacement. This guide shows what to read and how to turn it into a specification.

What defines interchangeability

A heavy-duty connector is assembled, not single-part. Capture these before looking for a substitute:

PartWhy it matters
HousingSize (e.g. 24B), style (top or side entry), and protection rating (IP65)
InsertPole count and current rating (e.g. Han E 16E = 16 poles)
ContactsCrimp or screw, sized to the wire cross-section
Cable glandThread and sealing range (e.g. M20)
LockingThe lever or screw type that holds the two halves together

A photo of the housing, insert and contact — with each code visible — is usually enough for a specialist to propose a match.

Notes by part

How a cross-reference is built

  1. Record the housing, insert and contact codes; photograph each.
  2. Confirm the housing size and cable entry (top/side).
  3. Match the insert pole count and current rating.
  4. Match the contact type and wire size; pick the gland by cable diameter.
  5. Confirm the locking mechanism, then assemble and continuity-test.

Why use a sourcing specialist

Housings and inserts follow the Han standard dimensions, so several brands (HARTING, ILME and compatibles) share a housing size — but the insert rating and locking must be checked, not assumed. A sourcing partner keeps housings, inserts, contacts and glands on file, checks the candidate against your photos, supplies procurement documentation, and can often ship a stocked equivalent within a day or two instead of waiting on a long factory lead time.

Get a quote

If you have a connector number — current or obsolete — send it with a photo of the housing, insert and contact. We return a cross-reference suggestion, price and lead time, typically within one business day.

Frequently Asked Questions

What defines a heavy-duty connector cross-reference?
The connector is built from three separately numbered parts — the housing (e.g. Han B 24B), the insert (e.g. Han E 16E, pole count and current rating), and the contacts (crimp or screw, by wire size). Add the cable entry (top or side) and the protection rating (IP65). A photo of each part with its code is normally enough for a match.
Are HARTING inserts interchangeable with other brands?
Housings and inserts follow the Han standard dimensions, so many ILME and compatible inserts fit the same housing size. Still confirm the pole count, current rating and the locking mechanism before substituting — do not assume two inserts are equal just because they look similar.
How quickly can I get a cross-referenced connector?
Send the housing, insert and contact codes with a photo. We return a cross-reference suggestion, price and lead time, usually within one business day, and a stocked equivalent can often ship within a day or two instead of waiting on a long factory lead time.
heavy-duty connectorHARTINGcross-referencereplacement

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